Essential information for end of life vehicle dismantling, depollution and recycling

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Salvage – at what cost?

With over 30 years of experience as an assessor, Tony Simpson, President of the Institute of Automotive Engineer Assessors (IAEA), provides his opinion on categorisation and the potentially life-threatening issues he has encountered regarding salvaged vehicles.

 

Salvage - at what cost f one
Tony Simpson

Having been brought up on an ethos and aspiration of professionalism and technical excellence in both my professional life and within the culture and objective of the Institute, I have come to accept such standards within our industry in general.

Over the course of time, the Accident Repair Industry has created a uniformed standard of professionalism and competence through the implementation of the British Standard BS10125 kitemark scheme for the Vehicle Damage Repair Industry. 

This has created a culture of certification and a level of requirements providing a recognised and trusted standard of repair, proving consumer confidence and reassurance in the documented endorsement of the repair process.

The ABI Code of Practice for the Categorisation of Motor Vehicle Salvage has also created a clear structure and consistency in salvage categorising. This has also been supported and enhanced by the AQP examination, which has again created a level of technical competence in the person making the salvage category decision. This person has obtained a level of technical education and training to a level necessary to make such an important and informed decision.

The IAEA must also take credit for its outstanding contribution to the industry in its continued quest for engineering excellence and the promotion of technical education and support for its members during its 89-year history. This alone is one I am sure we should all be very proud of and an area very dear to my own career. This evidently has been instilled by previous generations of IAEA members and passed down the generations, and has shown to be part of our culture and uniqueness.

From the consumer’s first notification of loss, through the claims handling and engineering process, transparency with a clear paper trail is in existence. During the total loss process, again, transparency and clarity of process exist. The salvage agent can also provide documentation of the sale and auction process.

However, once the buyer collects the salvaged vehicle from the salvage agent, the vehicle’s onward journey loses its audit trail and falls off the radar with the trail going cold.

Whilst we know that category A and B vehicles should be crushed once any usable parts have been removed; in the case of a category B vehicle and V5C, these should never be reissued by the DVLA, and in the case of category S and not so much category N vehicle, any onward repair has no recognised audit trail and providence. The purchased category S vehicles are without a doubt a potential area of concern, with the financial implications of the purchaser paying significant sums to secure the vehicle on online auctions and undoubtedly wishing to make money on the onward sale and investing in its total purchase and repair costs at a sum considerably below its market value and to return a profit on any investment. If not, the purchase of such a salvage endeavour would not be economical or financially viable. Once the auction price and bid have been successful, ultimately, the investment in the vehicle’s repair will be kept to an absolute minimum to secure the level of profit.

It is futile to believe that such a case will be repaired via a BSI 10125 accredited repair centre, as it is likely that the vehicle had already been estimated by a kitemark repair centre by the insurer’s network repairer and the correct and safe repair specification had already been prepared by an ATA VDA Engineer, therefore the vehicle was deemed beyond economical repair. 

Such repairs will predominantly find their way to smaller repair centres that do not have the necessary criteria to qualify for the BSI Kitemark status and are possibly in a position not to have adequate investment in the necessary equipment to execute a safe and appropriate repair, such as a body alignment jig, suitable welding equipment for modern vehicle materials and construction architecture. 

These type of repairers are more suitable to light external cosmetic crash damage repairs than the structural damage market that a category S vehicle falls into. 

Recently, I was asked to inspect a previous total loss vehicle that had a current MOT following its reinstatement to the road, and was being used as a licenced PCO private hire taxi. As part of my examination, I placed the vehicle on a ramp to facilitate an inspection of the undercarriage of the vehicle. I was absolutely horrified and shocked to see that body filler had been wiped into a deep crease in the crumple zone as part of the alleged repair process from my inspection of the right-hand side front chassis member. 

However, the person who had performed this operation had not even attempted to disguise such a practice. The original manufacturer’s paint hadn’t even been scuffed out, so the filler couldn’t even have a key, and the filler hadn’t even been rubbed down.

The owner was advised that the vehicle was not roadworthy, and a new chassis member was required with the necessary repairs requiring to be carried out using the manufacturer’s methods and the use of a body alignment jig. This was a clear example that no regulation or legislation exists to protect the public from such poorly repaired vehicles being returned to the road and ultimately being potential death traps in certain cases.

Salvage - at what cost p three

Salvage - at what cost p one
An example of the poorly repaired vehicle

It is delusional to believe that the structurally damaged component on a category S vehicle, once sold on via the salvage agent’s online auction will be replaced. However, I’m sure there are exceptions, and I would like to believe that in some cases, the correct methods are adopted, and of course, I can only speak from my own experience. However, with such intrusive repairs and significant costs implications, together with the absence and ability to use the green parts option for the use of structural weld on integral components, the repair method of structurally damage component panels will be taken predominantly for the cost implication alone.

The fact that the integrity and providence of repaired salvage category S vehicles being reinstated and returned to the road cannot be verified must be an area of concern to both the consumer public and the insurance industry. Whilst the V5C records that the vehicle has incurred previous structural damage, the repair process has no form of endorsement of its quality and safety. 

The risk of the category A and B vehicles returning to the road has been addressed, but audit and transparency of the repair process of category S and N vehicle following the sale by the salvage agents is left in the abyss.

In an attempt to eliminate and mitigate this position, I see two possible options to achieve some form of regulation and control: 

  1. To lobby the central government to put in place a mandatory examination before the release of a new V5C vehicle registration document following the repair of a previous ABI category S or N total loss recorded vehicle. A comprehensive examination to be performed by a suitable qualified technical engineer such as an IAEA member, using a VOSA and industry-standard examination formula and procedure.
  2. Another opinion would be to remove the ABI salvage category of S, placing any structurally damaged vehicle into a B category and enhancing the potential use of the green parts options and greater accessibility, and ultimately transforming potential uneconomical vehicles into repairable propositions for the insurer. Again, once all reclaimed components parts have been removed from the vehicle, the residual shell or frame would have its identification removed, and the shell crushed accordingly. Any loss of revenue to the insurers being offset by the potential return of green parts sales. 

Clearly, to preserve and maintain the professionalism and integrity of our industry and the complete claims process, this area of concern identified must be addressed to protect the consumer and members of the public. The IAEA and other industry bodies, including the ABI, must recognise this issue and close this potentially dangerous situation. We must not be deluded into believing this situation does not exist, but it will remain in existence and be taken advantage of by certain individuals in the absence of any structured formal regulation.

To contact Tony, please email him at tony@agsclaimsconsultants.co.uk 

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e2e Total Loss Vehicle Management [e2e] is the UK’s only salvage and automotive recycling network with nationwide, environmentally compliant sites delivering performance resilience and service reliability to the insurance and fleet markets.  The network’s online salvage auction www.salvagemarket.co.uk drives strong salvage resale values and faster sales.  e2e’s salvage clients have access to the network’s stocks of over 5 million quality graded, warranty assured reclaimed parts. 

The power of the network model means e2e has the ability to influence industry standards and is committed to continually raising the bar whilst redefining the role and perceived value of the salvage operator.  Network members adhere to robust service level agreements, against which they are audited, in order to ensure performance consistency and a market leading customer experience.  

The salvage and recycling operating environment is evolving rapidly, and e2e is anticipating, listening and responding to changing market needs.  Regulatory compliance, ESG, reclaimed parts, customer experience, EVs, new vehicle technologies, data and reputation risk are just some of many considerations linked to the procurement of salvage services.  e2e will drive further added value to clients and members through the adoption and application of emerging technologies, continuing to differentiate its proposition and position salvage services as a professional partnership. 

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IRT - Why You Can’t Afford to Miss This EV Battery Webinar HEM
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Hans Eric’s insights have been published in leading scientific journals, including Science and Nature, and are frequently cited by international media such as BloombergThe Wall Street Journal, and Wired. He is a regular keynote speaker and moderator at major conferences across Europe, North America, and Asia.

Hans Eric holds a BSc in Communication Studies and Business Administration from the University of Gothenburg, Sweden, and is based between London and Vienna.

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Head-and-shoulders portrait of a middle-aged man in a dark suit and grey tie, facing the camera against a white background.
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Since joining Toyota Motor Europe in 2014, Leon has led After Sales before expanding his responsibilities to cover the entire Value Chain. In 2019, he moved into manufacturing as Vice President of Supply Chain, Manufacturing Support and Production Control, guiding operations through Brexit and Covid. In July 2023, he created two new strategic functions, Circular Economy and Energy Business, reinforcing Toyota’s long-term commitment to sustainability and new mobility models

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Mary Creagh CBE MP

CBE MP
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Labour MP for Coventry East

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VEHICLE RECYCLING CONFERENCE 2026

Paul Sell

Director at Trend Tracker, Industry Insights & Service Certainty Ltd

With more than two decades at the heart of the UK insurance sector, Paul Sell brings a deep understanding of how claims economics directly influence the vehicle repair and recycling markets.

Paul spent 23 years with Aviva, leading a range of commercial roles across partnerships and claims supply chain. After working closely with vehicle manufacturers, he transitioned into Claims Supply Chain, ultimately becoming Head of Supply Chain with responsibility for supplier relationships across all product lines. His experience spans procurement strategy, repair networks, cost control and operational performance — insight that is increasingly relevant to Authorised Treatment Facilities navigating insurer-led decisions.

Since leaving Aviva seven years ago, Paul has worked independently with innovative businesses including RightIndem and Service Certainty, while providing consultancy to insurers and manufacturers through Industry Insights. He also played a key role in the acquisition and leadership of Trend Tracker, which now delivers regular market intelligence and analysis to the motor claims and repair sector.

In his session, Paul will explore the trends shaping the Motor Vehicle Repair Market — from repair-versus-write-off decisions and parts pressures to insurer behaviour and market cycles. For ATFs, these dynamics directly affect vehicle volumes, salvage values and end-of-life flows. Delegates will gain a clearer picture of where the market is heading and what it means for the future of vehicle recycling.

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VEHICLE RECYCLING CONFERENCE 2026

Conrad Caine

Conrad Caine

Founder, MACHINES LIKE ME

As the conversation around AI accelerates, Conrad Caine is focused on one question: how can artificial intelligence deliver practical, measurable value in real-world industries like vehicle recycling?

Conrad is the Founder of MACHINES LIKE ME, an AI automation company that designs and deploys AI agents to transform manual operational and administrative tasks into reliable, scalable end-to-end automation. Working with organisations across sectors, he helps connect data, systems and workflows to streamline operations, reduce operating costs and improve quality, turning AI from theory into tangible business performance.

At a conference themed Auto Recycling Intelligence, Conrad’s session will address both the opportunity and the scepticism surrounding AI in the vehicle recycling sector. What is AI really? What can it genuinely automate, and what should remain firmly human-led?

He will explore practical applications for vehicle recyclers, from process optimisation and data handling to workflow automation, while making clear that AI is a support tool, not a replacement for industry expertise.

Blending philosophy with practical examples, Conrad will demystify artificial intelligence, challenge common misconceptions and show how vehicle recyclers can adopt AI confidently, improving efficiency without losing the human intelligence that drives the sector.

ATF Pro Logo

VEHICLE RECYCLING CONFERENCE 2026

Mark Main

Director, EY LLP – UK&I Transport & Logistics Leader, Mobility Practice

As electrification reshapes the automotive sector, the financial logic behind vehicles is changing just as rapidly as the technology itself. Mark Main brings a strategic asset and valuation perspective to this transformation, helping the industry understand what electric vehicles truly cost, not just to buy and run, but to recover, repair, recycle and retire.

A Director at EY LLP in London and the firm’s UK&I Transport and Logistics Leader within its Mobility practice, Mark specialises in capital equipment valuation and asset lifecycle advisory.

With more than 20 years’ experience across automotive, fleet and leasing, he supports organisations with residual value modelling, portfolio strategy, financial reporting and total cost of ownership analysis.

In this session, Mark will explore how traditional TCO models must now incorporate end-of-life risk, battery uncertainty and disposal obligations. For Authorised Treatment Facilities, this has real implications, from the economics of EV dismantling and material recovery to the operational challenges of recovering and storing damaged electric vehicles after accidents.

He will also examine the growing need to reskill technicians to manage high-voltage systems safely, connecting financial exposure with operational readiness. The result is a clear-eyed view of how electrification is redefining asset risk, lifecycle value and long-term profitability across the vehicle recycling ecosystem.

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VEHICLE RECYCLING CONFERENCE 2026

HANS ERIC MELIN

Founder and Managing Director of CES Research and Consulting

Hans Eric Melin is the Founder and Managing Director of CES Research and Consulting, a London-based research and advisory firm recognised globally for its expertise in lithium-ion battery lifecycle management, with a particular focus on reuse, recycling, and end-of-life value chains. Since 2017, CES has become a primary source of data-driven insight on the rapidly evolving battery circular economy, supporting stakeholders across industry, finance, and policy.

Prior to founding CES, Hans Eric served as Vice President of Market Development at Battery Solutions, then the largest battery recycler in the United States, where he worked on scaling recycling capacity and developing downstream markets. Earlier, he was CEO of Refind Technologies, a technology company developing AI-based sorting systems for battery recycling facilities.

Through his research and advisory work, Hans Eric has been instrumental in shaping industry understanding of structural challenges and opportunities within battery circularity. His analysis has highlighted issues such as China’s central role in battery reuse, recycling, and materials refining; the global trade in used battery-conta

ining products; and the outsized influence of ownership models, consumer behaviour, and regulation on battery lifetimes, often exceeding purely technical constraints.

Hans Eric’s insights have been published in leading scientific journals, including Science and Nature, and are frequently cited by international media such as Bloomberg, The Wall Street Journal, and Wired. He is a regular keynote speaker and moderator at major conferences across Europe, North America, and Asia.

Hans Eric holds a BSc in Communication Studies and Business Administration from the University of Gothenburg, Sweden, and is based between London and Vienna.

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VEHICLE RECYCLING CONFERENCE 2026

Head-and-shoulders portrait of a middle-aged man in a dark suit and grey tie, facing the camera against a white background.

Leon van der Merwe

Vice President at Toyota Motor Europe.

Leon van der Merwe brings a senior OEM perspective to one of the most important shifts facing the vehicle recycling sector: the move towards a fully integrated circular economy. A charismatic and highly experienced automotive leader, Leon has held major executive roles across retail, aftermarket and manufacturing. From serving as Managing Director of Kwik Fit South Africa to leading product and services strategy in Europe, and later holding senior positions with First Stop and Bridgestone Europe, his career spans the breadth of the automotive value chain

Since joining Toyota Motor Europe in 2014, Leon has led After Sales before expanding his responsibilities to cover the entire Value Chain. In 2019 he moved into manufacturing as Vice President of Supply Chain, Manufacturing Support and Production Control, guiding operations through Brexit and Covid. In July 2023, he created two new strategic functions — Circular Economy and Energy Business — reinforcing Toyota’s long-term commitment to sustainability and new mobility models

For vehicle recycling, this signals a fundamental shift. OEMs are increasingly designing vehicles with reuse, remanufacture and material recovery in mind — and seeking structured collaboration with recyclers.

Leon’s session will explore how circular economy strategy is influencing vehicle design, dismantling processes, data transparency and material flows, and what this means for auto recyclers aiming to position themselves as trusted partners within an OEM-led, end-to-end value chain.

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Dismantlers at the centre of the aftermarket - Andrew Marsh
Andrew Marsh
Technical director - AutoBody Bible Ltd
The China Effect: Risk or Opportunity for Vehicle Recyclers?

With more than four decades in automotive engineering, Andrew Marsh brings rare depth and straight-talking clarity to the challenges now facing vehicle recycling. An engineering graduate since 1984, Andrew spent over 20 years inside major OEMs before moving into a second career phase with Thatcham Research.

In 2011, he founded AutoBody Bible Ltd to deliver bodyshop-focused repair intelligence, and in 2026 he begins a new business venture. A respected technical commentator, he writes for leading bodyshop publications and is a Fellow of both the IMI and the IAEA.

A regular international presenter, Andrew speaks at industry events around the world and is also a familiar voice to our audience, having previously presented at our conferences.

In this session, Andrew will examine China’s growing influence on the European automotive market and why this matters directly to Authorised Treatment Facilities. As Europe moves toward 2030, will China’s manufacturing strength reshape volumes, vehicle types and parts availability, and what could that mean for ATF profitability and compliance?

Andrew will cut through the headlines to explore how Chinese industrial policy, European regulation and high energy costs combine to impact end-of-life vehicle flows. Crucially, he will set out the potential “win or lose” implications for ATFs,  from changing dismantling demand and material values to new operational pressures, emerging opportunities and the strategic steps ATFs can take to stay ahead.

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VEHICLE RECYCLING CONFERENCE 2026

Alan Colledge

Alan Colledge

Company Title

As lithium batteries become a defining feature of end-of-life vehicles, Alan Colledge is helping the UK recycling sector adapt safely and at scale. As Technical Director of Lithium Battery Recycling Solutions (SUEZ), Alan leads the safe collection, handling and recycling of lithium batteries, with a particular focus on traction batteries from the automotive and wider mobility markets.

Alan is a fourth-term Dangerous Goods Safety Advisor (DGSA) and has spent over 33 years in the waste industry. Since 2012, he has been at the centre of developing practical, compliant solutions for lithium battery management, work that helped establish one of the UK’s first dedicated battery workshops in 2017 and, in September 2022, one of the country’s first waste battery plants designed to recover materials via mechanical shredding and separation.

At a vehicle recycling conference, this topic is moving rapidly from “emerging” to “urgent”. Alan’s presentation explores what ATFs and recyclers need to know now: the real-world challenges of collection, transport and storage; the handling risks associated with damaged or unknown-state batteries; and the operational and commercial conditions the sector is likely to face over the next decade as EV volumes rise.

He’ll also share news of SUEZ’s latest investment in battery recycling,  and what it could mean for UK capacity, downstream routes and future collaboration with ATFs.

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