EV batteries present unique fire and safety risks for vehicle recyclers. Howden Insurance, specialists in vehicle & metal recycling insurance, outlines essential best practices for handling, storing, and disposing of lithium-ion batteries from electric vehicles. Proper procedures help recyclers reduce fire hazards, ensure worker safety, and comply with regulations when dealing with high-voltage battery systems.
The safe handling of lithium-ion batteries is becoming a major focus for insurers, as the risks associated with battery fires in vehicle recycling yards and workplaces become more evident. While many are aware of these hazards, reinforcing best practices can help mitigate potential dangers. Below are key guidelines for safe handling, storage, and disposal:
Proper handling and storage:
- Inspect batteries: Check for any signs of damage such as bulging, cracking, or leaking. Damaged batteries should be handled with extreme caution.
- Storage conditions: Store batteries in a cool, dry place away from flammable materials. Use non-conductive, fire-resistant containers.
Safety equipment:
- Personal Protective Equipment (PPE): Workers should wear appropriate PPE, including gloves, goggles, and face shields, to protect against chemical exposure and electrical hazards.
- Fire suppression: Have specialised fire extinguishers (Class D) and fire suppression systems designed for lithium-ion battery fires readily available.
Emergency procedures:
- Thermal runaway: Be aware of the signs of thermal runaway, such as hissing, popping, or visible gases venting. Implement cooling techniques and establish safety zones to manage the heat generated.
- Emergency response plan: Develop and train staff on an emergency response plan for incidents involving lithium-ion batteries, including procedures for isolating the power source and dealing with fires.
Disposal and recycling:
- Proper disposal: Do not dispose of damaged batteries in recycling bins. Use designated recycling programmes and follow local regulations for hazardous waste.
- Shipping damaged batteries: Follow DOT regulations when shipping/transporting/posting damaged batteries – including using appropriate containers and labelling.
By following these procedures, you’re playing your part in ensuring the safe handling and disposal of lithium-ion batteries, protecting both workers and the environment.
If you need further guidance, contact Steve Walker on 01384 375 555 or email steve.walker@howdeninsurance.co.uk or visit www.howdengroup.com
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