Essential information for end of life vehicle dismantling, depollution and recycling

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Greener Cars, Smarter Repairs – The EV Breakers Approach

Calvin Beattie, Director of EV Breakers, an Ireland-based company, shares how the company is carving out a leading role in the growing electric vehicle (EV) aftermarket. From safe dismantling and battery repurposing to launching specialist assessment services and supporting EV repair networks, EV Breakers is helping to build a more sustainable, repairable future for electric transport. Calvin discusses market trends, training gaps in the insurance sector, changing battery values, and plans to expand operations and partnerships across the UK.

Blue electric car on a workshop lift during repairs.

 

Meeting the Growing Demand for EV Parts and Battery Reuse

As the volume of EVs on the road continues to grow, so does our stock level, creating a greater presence both online and in the repair industry to supply green parts. 

Over the last 5 or 6 years, our team has gained vast knowledge and understanding of EVs, putting us at the forefront of dismantling EVs and creating a safe environment and workplace for all staff. Along with our increasing parts store, we supply various industries with batteries for repurposing and reuse, giving them a second life. 

Most EV batteries have a life expectancy of around 20 years. A battery from an EV that is removed after 4-5 years, remodelled into battery storage paired with an array of solar panels, can have a lifespan of up to 15 years. As time goes on, I expect these batteries to last even longer, as their rate of health degradation slows when repurposed for stationary energy storage.

Read more about the roots of EV Breakers

 

Raising EV Assessment Standards Across the Industry

We recently launched evassessors.com as a new service to provide expert knowledge to insurance companies, body shops, or any company involved in assessing a damaged EV. Over the last 5 years, we have seen many EVs arrive onsite with the MIAFTR code Category B (break-only), and they are easily Cat N (non-structural) or Cat S (structural). This is frustrating, as we know they can be repaired and returned to the road, extending each vehicle’s life and further reducing environmental impact. I do believe a lot of this is down to the lack of training for motor assessors in dealing with EVs. Over the last few months, I have been part of a group providing guidance on setting up a new IMI course specialising in EV VDA (Vehicle Damage Assessor). This is nearing completion, and I believe it will be added to the course list soon. Along with this, we offer consulting services for training insurance companies or body shops with VDAs employed, helping build their knowledge, understanding, and guidance for working with EVs.

Turning Falling Battery Values into New Energy Opportunities

Over the last 12-24 months, we have noticed a significant drop in the value of used EV batteries, many of which have fallen to a third of their previous value. A reduction in the EV conversion market, combined with the volume of used EV batteries available, has turned it into a buyer’s market. Based on our current battery stock, we estimate we have at least 3 MWh of storage. We recently designed and started selling 48-60V battery packs designed for single-phase solar systems, purposely built with their own BMS (battery management system). Most of our customers pair this with their current solar system of solar panels and inverters, so they can store energy generated during the day and use it in the evenings and at night. 

However, we have noticed an increase in demand for high-voltage storage to pair with three-phase solar systems. Currently, we are testing several BMSs alongside our stock of EV batteries, so we can offer this to customers who need HV battery storage for businesses and commercial buildings. 

As the public continues to learn about batteries and how they can offer storage at home or work, we are looking for partners with whom we can work across the UK to install a complete package of solar panels, inverters and battery storage to provide our customers the opportunity to go off-grid and have a main grid connection to export excess energy not being used. 

Expanding to the UK to Meet Growing Demand for Green EV Parts

EV Breakers is looking to expand and have a second premises in the UK mainland. Over the last 6 months, we have been exploring various avenues and locations to strategically position another yard. To help us grow, we are looking for a partner or investor to help us scale and meet the demand needed for green parts for green cars. Using our green parts body shops and insurance companies can get their customers’ EVs back on the road quickly, as they bypass the long wait times on back-ordered items and the high prices of new OEM parts, reducing the time of hiring/renting cars, ultimately saving large amounts of money across the financial year. Furthermore, EVs are part of the global movement to reduce carbon footprints, and using green parts reduces the need to manufacture new parts. With a new base on the mainland, we can play our part in the transition across the UK.

Building Trust with a Nationwide EV Repair Directory

Another service we are adding is a dedicated online directory of EV mechanics, helping people find qualified mechanics who offer EV repairs and servicing. As the sole EV breaking specialist in the UK and Ireland, we receive numerous requests from customers asking if we know any mechanics in their local area who can replace the part they have just purchased from us. We work with many mechanics and garages, and we regularly provide our customers with their details. With this directory set up, we recommend that our customers search it to find a selection of mechanics in their area. The website can be found at: findevmechanic.com 

EV Mechanic electric vehicle repair logo

Regular phrases we have heard for years are ‘what happens when they run out of warranty’ or ‘you can’t find anyone to fix an EV’. By setting up this website and having EV Breakers provide parts, we believe this will give the UK and Irish used-car markets a boost in confidence, knowing car dealers and private customers can now find a mechanic to fix their car, and that replacement parts will be cheaper if/when needed.

Visit www.evbreakers.com

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Owain Griffiths

Owain Griffiths

Head of Circular Economy at Volvo Cars

Owain joined Volvo Cars in June 2021 to lead Circular Economy in the Global Sustainability Team. The company has committed to being a circular business by 2040 and has financial, recycled content and CO2 based targets for 2025, all of which Owain is working across the company to make happen. Owain previously worked for circular economy consultancy Oakdene Hollins where he advised businesses on evidence led circular economy implementation. 

Turning into a circular business and the importance of vehicle reuse and recycling.

The presentation will cover the work Volvo Cars is doing to achieve 2025 but mainly focus on the transformational work towards 2040 and the business and value chain changes being considered. Attention will be paid to the way vehicles are being dealt with at the end of life and the complexities of closing material and component loops. Opportunities and challenges which Volvo Cars is facing will be presented including engagement with 3rd parties and increasing pressure from stakeholders.

e2e awards logo

e2e Total Loss Vehicle Management [e2e] is the UK’s only salvage and automotive recycling network with nationwide, environmentally compliant sites delivering performance resilience and service reliability to the insurance and fleet markets.  The network’s online salvage auction www.salvagemarket.co.uk drives strong salvage resale values and faster sales.  e2e’s salvage clients have access to the network’s stocks of over 5 million quality graded, warranty assured reclaimed parts. 

The power of the network model means e2e has the ability to influence industry standards and is committed to continually raising the bar whilst redefining the role and perceived value of the salvage operator.  Network members adhere to robust service level agreements, against which they are audited, in order to ensure performance consistency and a market leading customer experience.  

The salvage and recycling operating environment is evolving rapidly, and e2e is anticipating, listening and responding to changing market needs.  Regulatory compliance, ESG, reclaimed parts, customer experience, EVs, new vehicle technologies, data and reputation risk are just some of many considerations linked to the procurement of salvage services.  e2e will drive further added value to clients and members through the adoption and application of emerging technologies, continuing to differentiate its proposition and position salvage services as a professional partnership. 

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